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High hardness tool steel electrode for high speed tool steels

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High hardness tool steel electrode for high speed tool steels
  • Deposits maintain a very sharp edge.
  • UAlloying elements include tungsten, molybdenum and vanadium.
  • Weld metal maintains many of its properties at elevated temperatures.
Overview
Specifications
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APPLICATIONS:
For repair and reclamation of high speed cutting and machining tools.

MICROSTRUCTURE:

In the as-welded condition, the microstructure consists of partially tempered martensite with carbides and some retained austenite.

FLUX COLOR:
Grey

TYPICAL MECHANICAL PROPERTIES:

Undiluted Weld Metal
Hardness (as welded)
Hot Hardness
Heat Treated
Maximum Value Up to:
Rockwell C 58-62
Rockwell C 56 at 1100oF (600oC)
Rockwell C 63-65

RECOMMENDED CURRENT: DC Reverse (+), Straight (-) or AC

RECOMMENDED AMPERAGE SETTINGS:
Diameter (mm) 3/32 (2.5) 1/8(3.25) 5/32 (4.0)
Minimum Amperage 45 80 110
Maximum Amperage 90 120 150

WELDING POSITIONS: Flat, Horizontal, Vertical up

DEPOSITION RATES:
Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb
(kg) of Weldmetal
Arc Time of
Deposition
min/lb (kg)
Amperage
Setting
Recovery
Rate
3/32(2.5) 14" (350) .45oz (12g) 36 (78) 30 (66) 70 120%
1/8 (3.25) 14" (350) .93oz (25g) 17 (38) 20 (44) 100 120%
5/32 (4.0) 14" (350) 1.2oz (34g) 13 (29) 17 (37) 130 120%

WELDING TECHNIQUES:
When welding on tool steel, preheat the part to 1100oF (600oC) and maintain this temperature during welding. Allow parts to cool slowly.

ELECTRODE PACKAGING & DIMENSIONS:
Diameter(mm) 3/32(2.5) 1/8 (3.25) 5/32 (4.0)
Length (mm) 14"(350) 14"(350) 14"(350)
Electrodes / lb 19 12 9
Electrodes / kg 42 26 20
Overview
Specifications
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