 |
Stanley 636High Strength Nickel Iron - Cast Iron Electrode
 |
|
Overview |
|
Specifications |
|
Email to a Friend |
|
Non-overheating, hard driving, Ferro-Nickel electrode for penetrating dirty-rusty contaminated cast irons.
- Excellent for joining cast iron to steel.
- Extremely strong arc drive penetrates surface contaminants.
- Special slag composition can be welded over without creating porosity.
- Extra nickel content insures crack resistant machinable welds.
- Also availabe in TIG form as product code Stanley 636TIG.
|
|
Overview |
|
Specifications |
|
Email to a Friend |
|
APPLICATIONS:
Universal electrode for joining a wide variety of ductile, nodular and malleable cast irons. Ideally suited for the repair of meehanite dies.
MICROSTRUCTURE:
Consists of an iron-nickel-copper austenite with finely distributed graphite.
FLUX COLOR: Black
TYPICAL MECHANICAL PROPERTIES:
Undiluted Weld Metal
Tensile strength
Yield strength
Elongation
Hardness
|
Maximum Value Up to:
74,000 psi (550 N/mm2 )
54,000 psi (390 N/mm2 )
22%
Rockwell B 88-90, Brinell 180,
Vickers 189 |
RECOMMENDED CURRENT: DC reverse (+) or AC
RECOMMENDED AMPERAGE SETTINGS:
| Diameter (mm) |
3/32 (2.5) |
1/8(3.25) |
5/32 (4.0) |
3/16 (5.0) |
| Minimum Amperage |
50 |
70 |
100 |
130 |
| Maximum Amperage |
80 |
110 |
140 |
175 |
WELDING POSITION: Flat, Vertical up, Horizontal, Overhead
DEPOSITION RATES:
Diameter
(mm) |
Length
(mm) |
Weldmetal/
Electrode |
Electrodes per lb
(kg) of Weldmetal |
Arc Time of
Deposition
min/lb (kg) |
Amperage
Setting |
| 3/32 (2.5) |
12" (300) |
.44oz (13g) |
36 (80) |
45 (100) |
70 |
| 1/8 (3.25) |
14" (350) |
.76oz (21g) |
21 (47) |
24 (55) |
90 |
| 5/32 (4.0) |
14" (350) |
1.07oz (31g) |
15 (32) |
22 (48) |
150 |
| 3/16 (5.0) |
14" (350) |
1.6oz (45g) |
10 (22) |
19 (42) |
160 |
WELDING TECHNIQUES:
Guide the electrode at a steep angle keeping the arc length short. Use short staggered beads when welding restrained parts.
ELECTRODE PACKAGING & DIMENSIONS:
| Diameter(mm) |
3/32(2.5) |
1/8 (3.25) |
5/32 (4.0) |
3/16 (5.0) |
| Length (mm) |
12" (350) |
14" (350) |
14" (350) |
14" (350) |
| Electrodes / lb |
28 |
15 |
10 |
6 |
| Electrodes / kg |
62 |
33 |
22 |
13.2 |
|
|
Overview |
|
Specifications |
|
Email to a Friend |
|
|
|
|
|
|